Components and Sizing
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Components
| 1 cell Systems | 2 cell Systems | 3 cell Systems | 4 cell Systems | |
|---|---|---|---|---|
|
Capacity: gal/day Capacity: liters/day |
1,000 - 7,000 3,500 - 25,000 |
7,000 - 13,000 25,000 - 50,000 |
13,000 - 26,500 50,000 - 100,000 |
33,000 125,000 |
| Primary Heat Exchanger | yes/no | yes | yes | yes |
| Immersion Exchangers |
2 - 4 each 3’3” x 4’2” 1 x 1.3 m |
4 - 8 each 3’3” x 4’2” 1 x 1.3 m |
8 - 12 each 3’3” x 4’2” 1 x 1.3 m |
12 - 16 each 3’3” x 4’2” 1 x 1.3 m |
| Reactor Tank |
6’ x 5’ x 5’ 1.8 x 1.5 x 1.5 m |
12’ x 5’ x 5’ 3.7 x 1.5 x 1.5 m |
18’ x 5’ x 5’ 5.5 x 1.5 x 1.5 m |
24’ x 5’ x 5’ 7.3 x 1.5 x 1.5 m |
| Settler Tank |
52" dia 1.3 m |
52" dia 1.3 m |
52" dia 1.3 m |
60" dia 1.5 m |
| Crystal Handling | Crystal filter | Centrifuge | Centrifuge | Centrifuge |
| Acid-in filter station | yes | yes | yes | yes |
| Pump back station |
1 - 2 hp .746 - 1.5 KW |
2 hp 1.5 KW |
2 HP 1.5 KW |
2 hp 1.5 KW |
| Microprocessor control center | HMI & Allen-Bradley PLC | HMI & Allen-Bradley PLC | HMI & Allen-Bradley PLC | HMI & Allen-Bradley PLC |
| Automated components | non-invasive | non-invasive | non-invasive | non-invasive |
| Framework | stainless steel | stainless steel | stainless steel | stainless steel |
| Air-cooled chiller package with automated controls |
3 - 10 ton 5 - 12 KW |
20 - 40 ton 88 - 176 KW |
40 - 60 ton 176 - 264 KW |
80 ton 352 KW |
| Energy Consumption Information (approximate) | ||||
| Total energy, pumps & mixers | 8 - 24 KW | 22 - 56 KW | 34 - 87 KW | 100 KW |
| Components subject to change based on engineering design review. | ||||
Testimonial
Our use of Beta's acid recovery system has allowed us to contain and recycle all acid used in our pickling process without having the expense or trouble of sending our spent acid to an outside recycling center.
Beta Control Systems’ customer service and willingness to work with us throughout the years has been second to none. We’ve asked Beta to tailor the machine to our particular needs, and those unique changes and expertise are what allow us to successfully manage our pickling operations. We realize that our requirements are somewhat atypical, but they’ve always been handled with the utmost professionalism and attention to detail. This level of customer service is why we have a business partnership that will continue for many years to come.
Steve Leone, Plant Superintendent, Metalplate Galvanizing
Sizing
