Plant Design

Plant Diagram Acid Recovery Plant Photos Request for Information


To assist companies with their plans for acid recovery, Beta Control Systems has designed several acid recovery, acid filtration and water processing facilities, from small to large. Due to our years of experience in the industry and valuable customer input, we are uniquely qualified to offer optimal designs for this type of facility. The information here presents our Hydrochloric Acid Recovery facility, but we also offer our Sulfuric Acid System in a similar facility..

Plant Diagram

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Plant Design Flow Chart

This flow diagram begins with a truck weighing in empty at the Acid Recovery Facility. The truck picks up a tanker load of spent acid from a customer and weighs back in. Alternatively, the spent acid may be obtained on site. A sample of spent acid is sent to the on-site laboratory. The entire batch is then pumped to a storage tank in the tank farm.

When the facility is ready to process a batch of acid, it is pumped from the storage tank where it has been settling to filter out gross particles. The solution enters our Acid Recovery System where water and acid are recovered. The ferrous chloride, removed as a slurry, is concentrated into crystal form and trucked to various markets.

Pictures

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Plant Design Step 1 Plant Design Step 2 Plant Design Step 3

Our Plant Design Package Includes:

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  • Site plan drawing, plants from 10,000 sq. ft. to 60,000 sq. ft
  • Tank farm layout(tank specs, mechanical piping scheme)
  • Acid Recovery System sized to fit
  • Other equipment such as boilers, conveyors, filter press, etc.(specs, layout, mechanical piping scheme)
  • Professional estimation, bid specifications, project schedule and cash flow, project management or consulting services

Equipment List

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  1. Beta Acid Recovery System
  2. Pumps: centrifugal, air, sump
  3. Tanks: fiberglass, PE, steel
  4. Chiller
  5. Cooling tower
  6. D/I water conditioner
  7. Demister tower
  8. Filter station
  9. Heat exhangers
  10. Venturi scrubber
  11. After-cooler compression
  12. Boiler
  13. Air dryer
  14. Air reciever
  15. Bridge crane
  16. Sludge press
  17. Sand filter
  18. Small tools & equipment
  19. Forklift, Tanker Truck (optional)